Ever wondered why finding a truly reliable styrofoam supplier can feel like searching for a needle in a haystack? With so many factories out there, it’s easy to get overwhelmed by choices and mixed reviews. The right supplier means quality products, fair pricing, and peace of mind for your business. Curious which manufacturers really stand out from the crowd? Read on—we’ve compared the top styrofoam factories so you can make your smartest sourcing decision yet!

Universal Foam – Expanded Polystyrene (EPS) and STYROFOAM Brand Foam …

Product Details:
Universal Foam Products offers expanded polystyrene (EPS), STYROFOAM™ Brand Insulation, and STYROFOAM™ Brand Foam products. These products are supplied in blocks, sheets, molded shapes, and custom forms for packaging, construction, and specialized markets such as floral and crafts, with nationwide shipping from over 100 locations.

Technical Parameters:
– EPS available in blocks and shapes, can be cut and molded into an infinite
– $250.00 minimum order for STYROFOAM™ Brand Insulation/Foam
– EPS compression strengths: 10 psi to 60 psi; STYROFOAM Brand Insulation: 25 psi
– EPS coolers: wall thickness from 5/8” to over 2”

Application Scenarios:
– Construction insulation for floors, walls, roofs (including EIFS wall system)
– Protective packaging (wine shippers, molded coolers, carton liners, custom
– Floral, craft, and special events products
– Floor leveling for commercial renovations (e.g., movie theater to retail space)

Pros:
– Customizable into almost any shape and size
– Excellent thermal insulation properties with stable R-Value
– Competitive pricing and fast nationwide delivery
– Effective protection in packaging, including impact reduction and temperature

Cons:
– Minimum order of $250.00 applies to STYROFOAM™ Brand Insulation/Foam products
– Potential confusion between STYROFOAM™ (extruded) and EPS (expanded)

Styropek | We are the largest EPS Manufacturer in North America

Product Details:
Styropek is the largest manufacturer of EPS (Expandable Polystyrene) in America, offering certified products designed for building, packaging, and thermal insulation applications. The company maintains a wide distribution network throughout North and South America and provides full technical support in all regions.

Technical Parameters:
– Certified to meet local and international standards for quality and
– Products suitable for building, packaging, and thermal insulation
– Manufactured under strict safety, health, environmental protection, and ESG

Application Scenarios:
– Construction and building materials (insulation, panels)
– Protective and thermal packaging solutions
– Thermal insulation for industrial and commercial uses

Pros:
– Largest EPS manufacturer in America with extensive distribution network
– Certified high-quality products tailored to multiple industries
– Strong commitment to sustainability, safety, and regulatory compliance
– Offers full technical support in all regions covered

Cons:
– Limited explicit technical specifications or product variations provided on the
– Details on product drawbacks, limitations, or environmental concerns of EPS

Atlas Molded Products | EPS Insulation Manufacturer

Product Details:
Atlas Molded Products is the nation’s largest manufacturer of EPS (Expanded Polystyrene) insulation and molded polystyrene products, offering building insulation, geofoam, OEM components, protective packaging, cold chain solutions, and custom molded products for various commercial and industrial applications.

Technical Parameters:
– Offers both block and shape molding EPS manufacturing for extensive processing
– Products manufactured under an industry leading quality control program.
– Coast-to-coast manufacturing footprint for wide distribution.
– Custom design, customization, and testing services available for precise

Application Scenarios:
– Rigid insulation for below-grade, roof, and wall applications in buildings.
– Geofoam for lightweight structural fill in construction projects (e.g., highway
– Cold chain and protective packaging for temperature-sensitive products and
– OEM foam components and lost foam patterns for industrial manufacturing.

Pros:
– Extensive geographic reach ensures fast, local supply nationwide.
– High-performance, quality-controlled products for demanding applications.
– Wide range of standard and customized EPS solutions for diverse industries.
– Service-focused approach with technical and sales expertise for support.

Cons:
– Product focus primarily on EPS/polystyrene, which may not suit projects
– No in-depth product specification data (e.g., R-values, compressive strength)

Styrotech, Inc. — Manufacturers of Expanded Polystyrene (EPS) Products

Product Details:
Styrotech, Inc. manufactures, designs, and fabricates expanded polystyrene (EPS) products for insulation, protective packaging, and custom applications. Their product lines include general insulation, roof insulation, STYRO-STOP Direct-To-Deck roof insulation, Geofoam lightweight fill material, Neopor high R-value insulation, EIFS flats/shapes/precoated for exterior insulation and finish systems, and customized packaging, display, and OEM EPS products.

Application Scenarios:
– Building insulation from rooftop to foundation
– Direct-to-deck roof insulation systems
– Exterior Insulation and Finish Systems (EIFS)
– Lightweight fill for construction (Geofoam), packaging, and OEM custom products

Pros:
– Versatile and stable rigid insulation options (such as Neopor High R-Value
– Lightweight fill solutions for construction (Geofoam)
– Customization and design services for specific project needs
– Dedicated, quality-focused production and delivery process

Cons:
– No specific mention of eco-friendly or recycled EPS offerings
– EPS may have limitations in fire resistance and environmental impact compared

Foam Products Corporation | Foam Product Supply, Distribution, Fabrication

Product Details:
Foam Products Corporation manufactures and customizes a wide range of foam products for insulation and packaging applications, including materials such as DuPont Styrofoam™, polystyrene, polyethylene, polyurethane, PVC foam, EPS foam, Whisper Foam, specialty foams, pit foam, flotation foam, flexible and rigid urethane. The company offers standard and highly customized foam solutions, including custom-cut, die-cut, CNC-profiled, laminated, and composite foams.

Technical Parameters:
– Custom cutting patterns including die cutting, hot wire cutting, CNC profiling,
– Foams available: DuPont Styrofoam™, polystyrene, polyethylene, polyurethane,
– Capability for both flexible and rigid foam products, as well as prototyping
– Offers lightweight and heavy-duty foam solutions suitable for various

Application Scenarios:
– Building insulation, including construction foam and tapered roofing insulation
– Packaging and cushion applications for commercial and industrial products
– Geofoam fill material and buoyancy billets for civil and marine applications
– Refrigeration panels, filtration foam, gasket foam, gymnastic pads, and rolled

Pros:
– Over 60 years of experience in foam manufacturing and distribution
– Custom and standard foam options with a wide variety of material choices
– Low-cost alternatives to traditional insulation and packaging materials
– Expert product design support and strong customer service focus

Cons:
– No specific material performance data (e.g. R-value, density, fire retardance)
– Detailed technical specifications or certifications not clearly listed on main

Universal Construction Foam – Expanded Polystyrene (EPS) and STYROFOAM …

Product Details:
Universal Foam Products supplies expanded polystyrene (EPS) and extruded polystyrene foam products. These are available as blocks, sheets, custom wire and CNC cut shapes, and are used in applications such as geofoam void fill, insulation, form liners, and lightweight fill materials. The company provides nationwide service and custom solutions for construction projects.

Technical Parameters:
– Products supplied in blocks, sheets, custom wire cut and CNC cut shapes
– Materials offered: Expanded Polystyrene (EPS) and Extruded Polystyrene
– Able to fabricate to customer specifications for a variety of construction

Application Scenarios:
– Void fill for pools, fountains, splash parks, and septic tanks
– Geofoam fill for landscaping, sloped lawns, and lightweight fill applications
– Construction of rock structures, stage platforms, and bridge deck fillers
– Concrete form liners and insulation for building projects

Pros:
– Nationwide availability and local delivery in most locations
– Custom fabrication to project specifications (wire and CNC cut)
– Competitive pricing and prompt delivery praised by customers
– Knowledgeable customer service and technical support

Cons:
– No detailed technical data (e.g., densities, compressive strength) provided
– Potential uncertainty in shipping time for highly customized orders

Home | Bergad Specialty Foams | Quality Engineered Foam Products

Product Details:
Bergad Specialty Foams offers a range of engineered foam products including antimicrobial foam, biodegradable foam, viscoelastic foam, containment berm foams, military foams, phase change materials (PCM), polyurethane gel, and sponge foam. Their capabilities include prototyping, custom formulation, manufacturing, fabrication, testing, and research & development. Products are designed for various industries such as military, medical, transportation, oil & gas, and consumer electronics.

Technical Parameters:
– ISO 9001:2015 Certified quality system
– Custom formulation available for foam properties
– Antimicrobial, biodegradable, and viscoelastic features
– Capability for embedded phase change materials (PCM)

Application Scenarios:
– Protective and containment products for military applications
– Medical and healthcare device components
– Transportation cushioning and sound dampening
– Electronics packaging and oil & gas industry containment solutions

Pros:
– Wide range of specialty foams for diverse industries
– Custom formulation and prototyping to meet specific needs
– Certified quality assurance (ISO 9001:2015)
– Advanced material technologies such as antimicrobial and biodegradable foams

Cons:
– No specific technical performance data disclosed publicly
– Detailed product specifications and limitations not provided on the main page

Foam Factory, Inc.

Product Details:
Foam Factory, Inc. offers a wide range of foam-based products for residential and commercial use, including mattresses, custom-cut seat cushions, comfort and support pillows, foam sacks, foam accessories, pet beds, acoustical foam, and packaging foam. Customization options are available for size, shape, and foam type.

Technical Parameters:
– Custom cut options for seat cushions and mattresses
– Various foam types: conventional, memory foam, latex, anti-static, acoustic,
– Availability of different thicknesses and densities by application
– Color and fabric selection for certain products (e.g., foam sacks, pet beds)

Application Scenarios:
– Residential bedding and mattresses for improved sleep quality
– Cushions and seating for indoor and outdoor furniture
– Acoustic treatments in studios, home theaters, or offices
– Protective packaging for shipping fragile items

Pros:
– Extensive product selection for both home and business needs
– Customization available for size, shape, foam density, and fabric
– Price Match Guarantee (110%) for competitive pricing
– Specialized products such as acoustical foam for noise control and anti-static

Cons:
– Web content does not provide detailed technical specifications for each foam
– No explicit warranty or return policy information on the main product listings
– Possible complexity in choosing the right product due to the wide range of

Worldwide Foam – Leading Closed Cell Foam Manufacturer

Product Details:
Worldwide Foam supplies closed-cell and cross-linked polyethylene, EVA, and rubber foams in sheet, roll, and bun format. Products include XLPE, polyurethane, EVA foams, sponge rubber, and specialty foams. They also offer foam fabrication services, lamination, CNC routing, and die cutting. Their foams come in various thicknesses, densities, and colors, and are available with adhesive, film, or fabric backings.

Technical Parameters:
– Foam density options: 1.5# to 8# (pounds per cubic foot)
– Sheet sizes up to 60” x 90” (XLPE), full bun sizes available
– Thicknesses from 1/16” to 6”+
– Available options: adhesive backing, PSA, films, and color choices

Application Scenarios:
– Automotive and transportation gasketing and sealing
– Medical device components and packaging
– Construction, HVAC, and sound/thermal insulation
– Sports, leisure, marine, and protective packaging

Pros:
– Wide range of material types and custom fabrication services
– Large inventory ensures short lead times and quick delivery
– Customization with adhesives, films, lamination, and CNC cutting
– Products meet key industry standards such as FMVSS 302 and RoHS

Cons:
– Primarily focused on closed-cell and cross-linked foam types, limited open-cell
– Customization and minimum order quantities may not suit very small orders

Welcome to Foam Factory – USAFOAM.COM

Product Details:
USAFOAM offers closed cell polystyrene foam products (Expanded Polystyrene – EPS and Extruded Polystyrene – XPS) suitable for a variety of insulation and packaging applications. These foams are lightweight, rigid, and provide thermal insulation.

Technical Parameters:
– Closed cell structure (both EPS and XPS foams)
– Thermal conductivity (R-value varies depending on thickness, typically R-3.6 to
– Density typically ranges from 1 to 2 pounds per cubic foot (EPS)
– Sizes and thicknesses can be customized

Application Scenarios:
– Building insulation (walls, roofs, foundations)
– Cold storage and refrigeration insulation
– Packaging and protective cushioning
– Crafting and architectural models

Pros:
– Excellent thermal insulation properties
– Lightweight and easy to handle
– Moisture resistant (closed cell structure)
– Cost-effective compared to other insulation materials

Cons:
– Susceptible to UV degradation if exposed to sunlight
– Limited structural strength compared to some other rigid foams
– Not recommended for use with petroleum-based solvents

Comparison Table

Company	Product Details	Pros	Cons	Website
Universal Foam – Expanded Polystyrene (EPS) and STYROFOAM Brand Foam …	Universal Foam Products offers expanded polystyrene (EPS), STYROFOAM™ Brand	Customizable into almost any shape and size Excellent thermal insulation	Minimum order of $250.00 applies to STYROFOAM™ Brand Insulation/Foam	univfoam.com
Styropek	We are the largest EPS Manufacturer in North America	Styropek is the largest manufacturer of EPS (Expandable Polystyrene) in America	Largest EPS manufacturer in America with extensive distribution network Certifie	Limited explicit technical specifications or product variations provided on the
Atlas Molded Products	EPS Insulation Manufacturer	Atlas Molded Products is the nation’s largest manufacturer of EPS (Expanded	Extensive geographic reach ensures fast, local supply nationwide. High-performan	Product focus primarily on EPS/polystyrene, which may not suit projects
Styrotech, Inc. — Manufacturers of Expanded Polystyrene (EPS) Products	Styrotech, Inc. manufactures, designs, and fabricates expanded polystyrene	Versatile and stable rigid insulation options (such as Neopor High R-Value	No specific mention of eco-friendly or recycled EPS offerings EPS may have	www.styrotech.com
Foam Products Corporation	Foam Product Supply, Distribution, Fabrication	Foam Products Corporation manufactures and customizes a wide range of foam	Over 60 years of experience in foam manufacturing and distribution Custom and	No specific material performance data (e.g. R-value, density, fire retardance)
Universal Construction Foam – Expanded Polystyrene (EPS) and STYROFOAM …	Universal Foam Products supplies expanded polystyrene (EPS) and extruded	Nationwide availability and local delivery in most locations Custom fabrication	No detailed technical data (e.g., densities, compressive strength)	universalconstructionfoam.com
Home	Bergad Specialty Foams	Quality Engineered Foam Products	Bergad Specialty Foams offers a range of engineered foam products including	Wide range of specialty foams for diverse industries Custom formulation and
Foam Factory, Inc.	Foam Factory, Inc. offers a wide range of foam-based products for residential	Extensive product selection for both home and business needs Customization	Web content does not provide detailed technical specifications for each foam	www.foambymail.com
Worldwide Foam – Leading Closed Cell Foam Manufacturer	Worldwide Foam supplies closed-cell and cross-linked polyethylene, EVA, and	Wide range of material types and custom fabrication services Large inventory	Primarily focused on closed-cell and cross-linked foam types, limited open-cell	worldwidefoam.com
Welcome to Foam Factory – USAFOAM.COM	USAFOAM offers closed cell polystyrene foam products (Expanded Polystyrene –	Excellent thermal insulation properties Lightweight and easy to handle Moisture	Susceptible to UV degradation if exposed to sunlight Limited structural	www.usafoam.com

Frequently Asked Questions (FAQs)

How do I start searching for reliable styro foam supplier factories?
Begin by identifying your product requirements, then search online directories, B2B platforms, and industry forums. Attend trade shows and ask for recommendations from industry contacts. Always verify each factory’s credentials and customer reviews before proceeding.

What certifications should a quality styro foam manufacturer have?
Look for certifications such as ISO 9001 for quality management, and certifications related to environmental standards. For certain uses, ensure compliance with regional regulations or specialized certifications, such as fire safety or food-grade standards.

How can I evaluate the quality of a manufacturer’s products?
Request product samples to assess material consistency, durability, and finish. Ask about their quality control processes and whether they conduct third-party inspections. Customer testimonials and third-party reviews can also help gauge reliability.

What factors affect the pricing when dealing directly with factories?
Pricing depends on raw material costs, order volume, customization, transportation, and packaging requirements. Larger orders usually get better rates, but always clarify all costs, including hidden fees, for accurate budgeting.

How do I ensure smooth communication and timely deliveries?
Establish clear specifications and timelines from the start. Choose suppliers with good English communication skills and channels for regular updates. Use contracts that specify delivery schedules, and consider working with suppliers who have proven export experience.