Struggling to find the right PCR packaging supplier for your brand? You’re not alone—navigating a sea of factories claiming top sustainability and quality can feel overwhelming. The right partner doesn’t just protect your products; they boost your eco-credentials, impress customers, and save you time and money down the road. Curious which manufacturers truly deliver? Dive into our comparison of the leading PCR packaging factories and discover the perfect fit for your business!
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Post-Consumer Recycled (PCR) Packaging – ePac Flexible Packaging
Product Details:
ePac offers custom flexible packaging made with post-consumer recycled (PCR) content, including stand up pouches, lay flat pouches, and rollstock. These packaging solutions are designed for sustainability while maintaining full product performance and quality. Options include glossy or soft-touch finishes, various closure and window types, and custom sizes. PCR content can be as high as 50% and all films are FDA compliant for direct food contact.
Technical Parameters:
– Up to 50% post-consumer recycled content depending on specification and barrier
– Uses 28% less virgin polymers compared to traditional packaging
– High vapor barriers to block moisture, oxygen, and aroma
– Puncture and tear-resistant structures with optional closures such as
Application Scenarios:
– Food packaging for brands of all sizes requiring FDA compliance
– Brands seeking to enhance sustainability and meet green supply chain goals
– Products needing extended shelf life and strong barrier protection
– Companies wanting fully custom packaging design and finishes
Pros:
– Reduces carbon footprint by an estimated 15.25% compared to conventional films
– Maintains the same product performance as non-PCR packaging
– Supports a circular economy by utilizing recycled plastics
– Sustainable manufacturing using digital printing platforms with less waste and
Cons:
– PCR materials typically cannot be recycled into equivalent PCR packaging again
– PCR content varies by specification, not all packaging will use the maximum 50%
– Limited information on performance differences for extreme or niche applications
PCR Packaging – McKernan
Product Details:
McKernan offers PCR (Post-Consumer Resin) packaging solutions, including bottles, jars, and closures made from recycled plastic materials. These products are intended for environmentally conscious brands looking to use sustainable packaging in their offerings.
Technical Parameters:
– Products made from varying percentages of PCR (typically between 25% and 100%)
– Available in various shapes and sizes including bottles, jars, and closures
– Suitable for a range of industries such as personal care, household, chemical,
– PCR packaging meets industry guidelines for recycled content and recyclability
Application Scenarios:
– Personal care product packaging (e.g., shampoos, lotions, creams)
– Household chemical packaging (e.g., cleaners, detergents)
– Food packaging applications where recycled content is desired
– Brands pursuing sustainable or eco-friendly product positioning
Pros:
– Supports sustainable and eco-friendly branding
– Uses recycled plastic, reducing demand for virgin materials
– Meets growing consumer and regulatory demand for sustainable packaging
– Available in a range of standard packaging formats for easy integration
Cons:
– Color consistency may vary due to recycled content
– Potential for limited availability based on recycled material supply
– Slight variations in clarity or appearance compared to virgin plastic
Flexible Packaging Film | Flexible Packaging Company – Glenroy, Inc.
Product Details:
Glenroy, Inc. offers a comprehensive range of flexible packaging products including film laminations (high barrier, pouch, stick pack, recyclable, post-consumer recycled), stand-up pouches (PCR, recyclable, STANDCAP inverted, spouted, zipper, slider, and other pre-made variants), and narrow web flexible packaging solutions. They also provide related packaging engineering, laminating, printing, and prototyping services.
Technical Parameters:
– High barrier film laminations for improved product shelf life
– Availability of recyclable and post-consumer recycled (PCR) film/pouch options
– Custom engineered laminations and pouch prototyping
– Options for adhesive and extrusion laminating & coating
Application Scenarios:
– Food & beverage packaging
– Pharmaceutical & medical packaging
– Pet food and treat packaging
– Household, personal care, chemical, oil, and lubricant packaging
Pros:
– Wide variety of customizable flexible packaging formats
– Focus on sustainable, recyclable, and PCR material options
– Engineering and prototyping support for custom packaging solutions
– Serves multiple industries with specialized packaging needs
Cons:
– No explicit mention of minimum order sizes or lead times
– Specific technical data (e.g., thickness, barrier ratings) not detailed on the
HOME – Envision Plastics
Product Details:
Envision Plastics is a leading recycler of HDPE plastics, offering a portfolio of innovative Post Consumer Resin (PCR) solutions. Products include EcoPrime® (FDA No-Objection recycled resin for food and personal care), Natural Color resin, Mixed Color resin, OceanBound Plastic (using at-risk ocean pollution), PRISMA® (proprietary color-sorted resin), and Deodorized Resin (cleaned and deodorized PCR).
Technical Parameters:
– EcoPrime® is 100% US-sourced, curbside-collected, and has FDA No-Objection
– PRISMA® proprietary sorting can identify up to 40 million color shades at over
– OceanBound Plastic is sourced from material at risk of entering the ocean and
– Deodorized Resin is produced via a proprietary process to clean and deodorize
Application Scenarios:
– Food, beverage, beauty product, and vitamin packaging (EcoPrime®).
– Packaging requiring customized color or brand-centric appearance (PRISMA®).
– General purpose packaging using recycled HDPE for both natural and mixed color
– Applications aiming to promote sustainability and reduce ocean plastic
Pros:
– High-quality, consistent, and versatile PCR offerings.
– EcoPrime® is FDA approved for direct food contact packaging, meeting strict
– PRISMA® enables significant color customization from recycled material,
– Supports environmental goals by diverting both post-consumer waste and at-risk
Cons:
– Deodorized Resin is only recommended for applications not requiring EcoPrime®,
– Some applications may still require virgin material for specific regulatory or
Sustainable Packaging – Meyers
Product Details:
Meyers designs and manufactures sustainable packaging solutions, primarily focusing on folding cartons and labels. They offer packaging made from responsible materials such as FSC and SFI-certified paper, recycled content, compostable and biodegradable materials, and options with post-consumer waste (PCW) or post-consumer recycled (PCR) content.
Technical Parameters:
– Use of FSC and SFI-certified paperboard materials
– Availability of recycled, compostable, and biodegradable packaging options
– Paper-based folding cartons optimized for curbside recycling
– Incorporation of Post-Consumer Waste (PCW) or Post-Consumer Recycled (PCR)
Application Scenarios:
– Packaging for consumer packaged goods (CPG) brands
– Health and beauty industry packaging, especially for brands transitioning to
– Brands aiming to enhance sustainability image through packaging
– Products requiring recyclable folding carton solutions
Pros:
– Packaging is made from responsibly sourced, eco-friendly materials
– Folding cartons are highly recyclable and consumer-preferred for sustainability
– Custom design assistance ensures packages meet recyclability standards
– Expertise in guiding brands through converting to PCR content
Cons:
– Sourcing and printing with PCW/PCR content involves some nuanced challenges
– Transition to PCR/PCW materials may be more complex for plastic packaging (not
PCR Bags: Eco-Friendly Packaging, Superior Performance – Fres-co System USA
Product Details:
Fres-co’s PCR Bags (NEXTPAK PCR Bags) are eco-friendly flexible packaging solutions designed for high performance. These bags are part of the NEXTPAK product line, offering sustainable packaging options with a focus on PCR (Post-Consumer Recycled) content. The company provides a wide range of flexible packaging machines and materials for different markets including coffee, dairy, beverages, foods, ingredients, and chemicals.
Technical Parameters:
– Made with PCR (Post-Consumer Recycled) material
– Available in bag and rollstock formats
– Compatible with advanced packaging machinery such as Vertical Form Fill & Seal
– Offers options for extended shelf life and ultra-clean applications
Application Scenarios:
– Coffee packaging
– Dairy product packaging
– Beverage packaging
– Food, ingredient, and chemical industry packaging
Pros:
– Eco-friendly solution using recycled content
– Supports sustainability initiatives for brands and manufacturers
– Designed for high performance and compatibility with advanced flexible
– Ability to preserve and protect product quality while reducing environmental
Cons:
– Details on material limitations or restrictions are not provided
– Specific drawbacks related to PCR content (e.g., potential for compromised
Post-Consumer Resin Packaging – Evergreen Resources
Product Details:
Evergreen Resources offers post-consumer recycled (PCR) plastics, including rPET (recycled polyethylene terephthalate) flakes and pellets, mainly used for sustainable packaging solutions.
Technical Parameters:
– Recycled PET (rPET) flakes and food-grade pellets available
– Purity and contaminant reduction through advanced washing and extrusion
– FDA Letter of No Objection (LNO) for food-contact applications
– Formulated to meet customer-specific requirements for IV (intrinsic viscosity),
Application Scenarios:
– Manufacture of food and beverage containers (e.g., bottles, clamshells)
– Non-food packaging solutions
– Textiles and fibers
– Consumer goods and industrial uses requiring sustainable plastics
Pros:
– Sustainable, environmentally friendly option with significant landfill waste
– FDA-approved for food-contact applications
– Custom formulations available to meet specific performance requirements
– Produced in North America, ensuring reliable supply and traceability
Cons:
– Potential for property variation compared to virgin resin
– Supply may be dependent on availability of quality post-consumer PET feedstock
Home | EVERGREEN PCR
Product Details:
EVERGREEN provides food-grade packaging solutions made from post-consumer recycled (PCR) plastics, including roll sheets for thermoforming, rigid packaging, disposable packaging, and flexible packaging tailored for food and beverage industry brands and distributors.
Technical Parameters:
– Use of post-consumer recycled (PCR) content
– FDA Non Objection Letter (NOL) received
– EFSA (European Food Safety Authority) approval
– GRS (Global Recycled Standard) certified
Application Scenarios:
– Thermoformed food and beverage packaging
– Rigid packaging for food and beverage brands
– Disposable packaging for distributors
– Flexible packaging for food and beverage industry
Pros:
– Competitive pricing through integrated supply chain
– Consistent quality with 365-day technical support
– Local inventory and pickup available in US, Mexico, China, and Singapore
– Strong sustainability credentials and certifications
Cons:
– Limited information on product limitations or customization constraints
– Focus appears primarily on food and beverage industry applications
Sustainable Packaging Solutions: PCR bottles and Biodegradable …
Product Details:
Sanle Plastics offers custom sustainable packaging solutions including PCR (Post-Consumer Recycled) plastic bottles (including Ocean Bound Plastic), PLA (Polylactic Acid) biodegradable bottles, and 100% compostable plant-based bottles. They provide packaging in various shapes, sizes, and colors with PCR content ranging from 10% to 100%, suitable for round bottles, square bottles, jars, boxes, and custom designs with brand decoration options.
Technical Parameters:
– PCR (HDPE, PET, PP): Content options of 10%, 30%, 50%, up to 100%
– Qualified raw materials: FDA PNC2592, ROSH REACH, European Commission
– PLA and 100% plant-based compostable materials: plastic-free, fully
– PCR plastics are slightly yellowish, odorless, less flowable, and less ductile
Application Scenarios:
– Eco-friendly packaging for consumer products (e.g., bottles, jars, boxes)
– Brands seeking to improve environmental responsibility and sustainability
– Applications in regions with legislation mandating PCR use
– Packaging solutions for industries prioritizing reduced carbon footprint
Pros:
– Reduces carbon emissions and environmental impact; one ton waste plastic
– Cost-effective compared to virgin and some biodegradable plastics
– Drives recycling and reduces plastic entering landfills, rivers, and oceans
– Customizable PCR content, shape, color, and branding; supports certified sources
Cons:
– PCR plastics may have a slightly yellowish color compared to virgin plastics
– Less flowability and ductility make manufacturing and molding more challenging
– Compatibility and stability of filled products need to be tested for PCR
Primary Packaging | Impacked Packaging
Product Details:
The company offers a selection of packaging products made with post-consumer recycled (PCR) content. These products are part of a sustainable packaging solution targeting brands seeking eco-friendly options.
Technical Parameters:
– Made with post-consumer recycled (PCR) materials
– Available in various forms such as bottles, jars, tubes, and flexible packaging
– Compliant with industry standards for recycled content inclusion
– Customizable options for sizes and closure types
Application Scenarios:
– Personal care packaging (e.g., cosmetics, skincare)
– Food and beverage packaging
– Household products packaging
– Health and wellness product packaging
Pros:
– Reduces reliance on virgin plastics
– Contributes to a circular economy and lower carbon footprint
– Supports brand sustainability goals
– Available in multiple formats for diverse product types
Cons:
– PCR materials may have limitations regarding clarity and color consistency
– Possible higher pricing compared to conventional packaging options
Comparison Table
Company | Product Details | Pros | Cons | Website |
---|---|---|---|---|
Post-Consumer Recycled (PCR) Packaging – ePac Flexible Packaging | ePac offers custom flexible packaging made with post-consumer recycled (PCR) | Reduces carbon footprint by an estimated 15.25% compared to conventional | PCR materials typically cannot be recycled into equivalent PCR packaging again | epacflexibles.com |
PCR Packaging – McKernan | McKernan offers PCR (Post-Consumer Resin) packaging solutions, including | Supports sustainable and eco-friendly branding Uses recycled plastic, reducing | Color consistency may vary due to recycled content Potential for limited | www.mckernan.com |
Flexible Packaging Film | Flexible Packaging Company – Glenroy, Inc. | Glenroy, Inc. offers a comprehensive range of flexible packaging products | Wide variety of customizable flexible packaging formats Focus on sustainable, | No explicit mention of minimum order sizes or lead times Specific technical |
HOME – Envision Plastics | Envision Plastics is a leading recycler of HDPE plastics, offering a portfolio | High-quality, consistent, and versatile PCR offerings. EcoPrime® is FDA | Deodorized Resin is only recommended for applications not requiring EcoPrime®, | envisionplastics.com |
Sustainable Packaging – Meyers | Meyers designs and manufactures sustainable packaging solutions, primarily | Packaging is made from responsibly sourced, eco-friendly materials Folding | Sourcing and printing with PCW/PCR content involves some nuanced challenges Tran | meyers.com |
PCR Bags: Eco-Friendly Packaging, Superior Performance – Fres-co System USA | Fres-co’s PCR Bags (NEXTPAK PCR Bags) are eco-friendly flexible packaging | Eco-friendly solution using recycled content Supports sustainability | Details on material limitations or restrictions are not provided Specific | www.fresco.com |
Post-Consumer Resin Packaging – Evergreen Resources | Evergreen Resources offers post-consumer recycled (PCR) plastics, including | Sustainable, environmentally friendly option with significant landfill waste | Potential for property variation compared to virgin resin Supply may be | evergreenresources.com |
Home | EVERGREEN PCR | EVERGREEN provides food-grade packaging solutions made from post-consumer | Competitive pricing through integrated supply chain Consistent quality with | Limited information on product limitations or customization constraints Focus |
Sustainable Packaging Solutions: PCR bottles and Biodegradable … | Sanle Plastics offers custom sustainable packaging solutions including PCR | Reduces carbon emissions and environmental impact; one ton waste plastic | PCR plastics may have a slightly yellowish color compared to virgin | www.sanleplastics.com |
Primary Packaging | Impacked Packaging | The company offers a selection of packaging products made with post-consumer | Reduces reliance on virgin plastics Contributes to a circular economy and lower | PCR materials may have limitations regarding clarity and color consistency Possi |
Frequently Asked Questions (FAQs)
What should I look for in a PCR packaging supplier or manufacturer?
Look for suppliers with experience in PCR (Post-Consumer Recycled) materials, reliable production capacity, quality certifications (like ISO), eco-friendly processes, and strong customer reviews. Checking their track record for meeting deadlines and offering customization is also important.
How do I verify the quality of PCR packaging from a supplier?
Request product samples, ask for material certificates (such as percentage of PCR content), and check for relevant quality and safety certifications. Reviewing third-party testing reports and seeking customer references also help ensure product quality.
Can I request custom designs and sizes for PCR packaging?
Most reputable suppliers offer customization services, allowing you to choose specific designs, sizes, colors, and printing options to match your brand and product needs. Discuss your requirements upfront to confirm their capabilities.
What factors affect the price of PCR packaging?
Pricing depends on order quantity, size, design complexity, percentage of PCR material used, and any custom features. Shipping costs, certifications, and current raw material prices will also influence the total cost.
How can I ensure the supplier is genuinely using PCR materials?
Request documentation proving the source and content of PCR materials, such as certificates from material suppliers or third-party verification. Audits and transparent supply chains further help confirm the supplier’s claims.