Choosing the right industrial foam supplier can feel overwhelming—so many factories promise quality, reliability, and competitive prices, but how do you know which one truly delivers? The difference between an average and a top-notch foam manufacturer can impact your products, project timelines, and bottom line. Imagine working with a supplier that not only meets your specifications but also makes your process smoother, faster, and more cost-effective. Ready to discover which factories stand out?
Let’s break down and compare the best industrial foam suppliers to help you make the perfect choice!
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GB Foam – UK Foam Suppliers & Converters Since 1976
Product Details:
GB Foam is a UK-based foam converter offering a comprehensive range of foam products and services including acoustic tiles, upholstery sheets, custom packaging, gym pit cubes, medical and luxury mattresses, foam cut to size, and foam packaging inserts. Products are available both off-the-shelf and as bespoke solutions, with several specialist brands (GB Healthcare, Soundfix, Gym Pit Foam, Lion Mattresses, GB Foam Direct, GB Foam Packaging) catering to various sectors and needs.
Technical Parameters:
– Products made to ISO 9001 quality control standards.
– Foam exceeds UK fire safety regulations.
– Materials sourced from leading manufacturers and include polyurethane and
– Professional CNC cutting services available for custom shapes and inserts.
Application Scenarios:
– Healthcare: medical mattresses, treatment couches, wheelchair cushions for
– Acoustic treatment: studios, rehearsal rooms, home cinemas, theaters.
– Sports & leisure: gym pit cubes, trampoline parks, crash mats.
– Packaging: custom inserts for tools, weapons, industrial parts, retail products
Pros:
– Extensive range of foam products with both off-the-shelf and bespoke solutions.
– High-quality standards: ISO 9001 compliance and above-standard fire safety.
– Fast turnaround and next day delivery available for many products.
– Specialist brands addressing unique market sectors and technical requirements.
Cons:
– No clear mention of international shipping outside the UK/Europe.
– Highly specialized/custom products may require consultation, leading to
– Large product range may require navigation across several brand sites for full
Foam & Sponge | RH Nuttall – UK Manufacturer & Supplier
Product Details:
R.H. Nuttall supplies foam and sponge rubber products cut to size, for customers UK-wide and internationally. They offer strip, sheet, and gasket forms in various foam and sponge types including neoprene, EPDM, PVC, polyethylene, and silicone.
Technical Parameters:
– Available thicknesses range from 1.5mm up to 50mm.
– Supplied in a variety of densities and shore hardness grades.
– Foam/sponge rubber can be supplied with self-adhesive backing.
– Available in different grades: closed cell, open cell, and expanded foam.
Application Scenarios:
– Sealing, cushioning, and packing applications.
– Thermal and acoustic insulation.
– Vibration dampening and anti-slip solutions.
Pros:
– Custom cut to size for client requirements.
– Good sealing against air, dust, and moisture (especially closed cell grades).
– Wide range of foam/sponge materials and thicknesses.
– Can be supplied with an adhesive backing for easy installation.
Cons:
– Open cell grades have lower resistance to moisture and air penetration.
– Possible limitations in maximum sheet size depending on material.
Foam Cut to Size | Upholstery Foam Supplier | Fast Delivery
Product Details:
Custom foam cut to size and shape, available in 16 preset shapes or completely bespoke designs. Foam grades offered include high-density polyurethane, luxury reflex upholstery foams, memory foam, and closed-cell polyethylene for waterproof applications. Extras like dacron wrap, stockinette, and spray adhesive also available. Products are suitable for a wide range of seating, bedding, packing, and upholstery uses. Orders are VAT-inclusive and shipped domestically and overseas.
Technical Parameters:
– High-density polyurethane upholstery foam available (2-4 inch recommended for
– Fire-retardant, complying with Furniture & Furnishings Fire Regulations 1988 &
– Closed-cell polyethylene foam for waterproof requirements
– Custom sizing and shaping via template/sketch upload; 16 shape options online
Application Scenarios:
– Sofa and chair cushion replacement or refurbishment
– Dining chair and window seat pads
– Campervan and caravan mattresses and seating
– Protective packaging inserts and specialized foam cut-outs
Pros:
– Wide range of foam grades, shapes, and customization options
– Expert customer support for measurements, material selection, and bespoke
– Optional extras to improve comfort and product longevity (e.g., dacron wrap,
– Eco-friendly approach by recycling and repurposing foam scraps
Cons:
– Upholstery foams are not waterproof (only specific closed-cell foams are)
– Some customizations (e.g., fully rounded edges, internal cut-outs) require
Foam Supplies for Trade and Industry : Intecfoams, Foam Supplies and …
Product Details:
Intecfoams provides a range of foam supplies and conversion services, acting primarily as a foam consultant and converter. Products include EPDM sponge rubber, neoprene sponge, PVC, PVC/Nitrile, EVA, PE, cellulose, melamine, and polyurethane foams, with options for bespoke foam solutions tailored to specific requirements across several industries.
Technical Parameters:
– Offers both open cell and closed cell foams
– Ability to combine different foam types for custom requirements
– Foams designed for acoustic, temperature control, packaging, filtration, and
– Custom foam design and conversion capabilities
Application Scenarios:
– Acoustic insulation and soundproofing
– Building and construction (including solar panels and temperature control)
– Medical and healthcare products
– Environmental and filtration projects
– Protective packaging and cushioning
Pros:
– Wide range of foam types available for diverse sectors
– Expert consulting and custom foam design services
– Ability to create bespoke foam products suited to unique projects
– Experienced in handling complex requirements requiring foam combinations
Cons:
– Limited detailed technical specifications or datasheets provided on the site
– May require further consultation to determine exact product suitability or
Foam Suppliers and Converters of Technical Foams : Intec Foams
Product Details:
Intec Foams supplies and converts cellular foam, sponge, and rubber materials for various industries, offering sheets, rolls, gaskets, tapes, strips, die-cuts, and bespoke foam components according to customer specifications.
Technical Parameters:
– Wide range of foam densities and thicknesses available
– Material types: Polyethylene, polyurethane, EPDM, silicone, and other specialty
– Custom conversion, die-cutting, adhesive backing, and lamination services
Application Scenarios:
– Sealing and gasketing in automotive, HVAC, and electronic enclosures
– Acoustic and thermal insulation in construction and engineering
– Medical device padding, protective packaging, and sports equipment
Pros:
– Highly customizable products tailored to individual requirements
– Diverse range of foam materials and conversion capabilities
– Expert technical support for application and material selection
Cons:
– Specific performance data and material certificates may need to be requested
– Lead times for custom/bespoke orders may be longer than off-the-shelf solutions
Home – Foam Techniques Ltd
Foam Manufacturer And Converter | Technical Foam Services
Product Details:
Technical Foam Services offers bespoke foam conversion and manufacturing services, supplying foam products such as acoustic foam, filter foam, packaging foam, medical foams, and engineered foam components tailored to diverse industry needs.
Technical Parameters:
– Materials used include polyurethane, polyethylene, and other specialist foams.
– Custom thicknesses and sizes available to client specifications.
– Options for flame-retardant, filter-grade, and medical-grade foams.
Application Scenarios:
– Acoustic insulation for studios and soundproofing.
– Custom packaging inserts for fragile items.
– Filtration media in air and water filtering systems.
– Medical and healthcare products such as orthopaedic supports.
Pros:
– Custom design and manufacturing services allow for tailored solutions.
– Ability to handle both small batch and large scale production.
– Wide material variety and technical expertise in foam engineering.
– ISO 9001-certified quality management system in place.
Cons:
– Lead times may be longer for custom or complex projects.
– Minimum order quantities may apply on bespoke orders.
Interfoam – Moulded Polyurethane Foam Products – Interfoam
Product Details:
Interfoam specializes in high-quality, moulded polyurethane foam products, including the new Bio-Pur® sustainable foam. They offer custom technical and seating foam solutions for industries such as automotive, rail, aviation, construction, furniture, and medical. Services include product development, in-house tooling, and manufacturing capabilities such as moulding, material assemblies, and upholstering.
Technical Parameters:
– Bio-Pur® polyurethane foam reduces carbon footprint by up to 75% compared to
– Crib-5, halogen-free, liquid flame retardant-free, low carbon, UK REACH, POPs,
– Existing tooling and processes compatible with new sustainable material
– Manufacturing quality control backed by IATF 16949, ISO 9001 and ISO 14001
Application Scenarios:
– Public transport seating and technical components
– Automotive industry seating and interior parts
– Aircraft seating and interior foam parts
– Construction vehicles, office furniture, domestic seating, and medical products
Pros:
– Significant carbon footprint reduction (up to 75%) with Bio-Pur® polyurethane
– High sustainability credentials and compliance with major safety and
– Utilizes existing customer tooling and manufacturing processes for seamless
– Robust in-house capabilities ensure control over quality, cost, and lead times
Cons:
– Specific product technical specifications (density, hardness, durability, etc.)
– Potentially limited information on performance differences between standard and
Foam Engineers Is The UK Leading Foam Convertor & Fabricator
Product Details:
Foam Engineers is a UK-based company specializing in the conversion and fabrication of technical foam products. They offer bespoke foam solutions (2D & 3D shapes) using a variety of material grades, including eco-friendly foams and Military Specification ESF & Safety foams. They have global sourcing capabilities, a dedicated design team, and in-house manufacturing facilities.
Technical Parameters:
– Technical CNC routing for 2D & 3D foam products and shapes
– Capability to convert and combine various foam material grades
– Supplier of Blue Polyether safety foams for fuel tank applications
– Sole UK supplier and converter of Military Specification ESF & Safety foams
Application Scenarios:
– Aerospace industry
– Motorsport industry
– Military and defense applications
– Medical and environmental sectors
Pros:
– Bespoke foam solutions tailored to customer requirements
– Own manufacturing facility offering flexibility and cost-effectiveness
– Award-winning innovation and leadership in the industry
– Proven track record and longstanding reputation (established in 1928)
Cons:
– Operates solely business-to-business; not available to individual consumers
– Product details and technical specifications are often customized and not
Plastic and Foam Rubber Sheet Suppliers UK – AK Rubber
Product Details:
AK Rubber supplies a broad range of plastic, foam, and rubber sheets, matting, gaskets, washers, seals, extrusions, mouldings, thermal breaks, anti-vibration products, and offers cutting services. Products include raw and composite strips, rolled sheet materials, silicone, cork, neoprene, nitrile rubber, and fluoropolymer thermal solutions.
Technical Parameters:
– Materials: Rubber, foam, sponge, cork, silicone, neoprene, nitrile, PTFE,
– Sheet formats: raw and composite strips, rolled sheets
– Products manufactured to precise specifications for extrusions and mouldings
– Specialized matting: electrical safety matting, stable matting, checker plate,
Application Scenarios:
– Gaskets, seals, and barriers in industrial and commercial applications
– Electrical safety flooring and anti-fatigue matting for workplaces
– Vibration control and thermal isolation (thermal breaks and anti-vibration
– Precision-cut washers and seals for machinery and equipment
Pros:
– Wide variety of materials and formats available
– Ability to custom manufacture to precise specifications
– Expertise in cutting and fabricating gaskets and seals from diverse materials
– Specialty products for safety, vibration, and thermal control
Cons:
– Detailed technical specifications (dimensions, tolerances) not provided on main
– Potential limited information for very niche or specialized material
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| GB Foam – UK Foam Suppliers & Converters Since 1976 | GB Foam is a UK-based foam converter offering a comprehensive range of foam | Extensive range of foam products with both off-the-shelf and bespoke solutions | No clear mention of international shipping outside the UK/Europe. Highly | www.gbfoam.co.uk |
| Foam & Sponge | RH Nuttall – UK Manufacturer & Supplier | R.H. Nuttall supplies foam and sponge rubber products cut to size, for | Custom cut to size for client requirements. Good sealing against air, dust, and | Open cell grades have lower resistance to moisture and air penetration |
| Foam Cut to Size | Upholstery Foam Supplier | Fast Delivery | Custom foam cut to size and shape, available in 16 preset shapes or completely | Wide range of foam grades, shapes, and customization options Expert customer |
| Foam Supplies for Trade and Industry : Intecfoams, Foam Supplies and … | Intecfoams provides a range of foam supplies and conversion services, acting | Wide range of foam types available for diverse sectors Expert consulting and | Limited detailed technical specifications or datasheets provided on the | www.intecfoams.co.uk |
| Foam Suppliers and Converters of Technical Foams : Intec Foams | Intec Foams supplies and converts cellular foam, sponge, and rubber materials | Highly customizable products tailored to individual requirements Diverse range | Specific performance data and material certificates may need to be requested | www.intecfoams.co.uk |
| Home – Foam Techniques Ltd | foamtechniques.co.uk | |||
| Foam Manufacturer And Converter | Technical Foam Services | Technical Foam Services offers bespoke foam conversion and manufacturing | Custom design and manufacturing services allow for tailored solutions. Ability | Lead times may be longer for custom or complex projects. Minimum order |
| Interfoam – Moulded Polyurethane Foam Products – Interfoam | Interfoam specializes in high-quality, moulded polyurethane foam products, | Significant carbon footprint reduction (up to 75%) with Bio-Pur® polyurethane | Specific product technical specifications (density, hardness, durability, etc.) | interfoam.co.uk |
| Foam Engineers Is The UK Leading Foam Convertor & Fabricator | Foam Engineers is a UK-based company specializing in the conversion and | Bespoke foam solutions tailored to customer requirements Own manufacturing | Operates solely business-to-business; not available to individual | www.foamengineers.co.uk |
| Plastic and Foam Rubber Sheet Suppliers UK – AK Rubber | AK Rubber supplies a broad range of plastic, foam, and rubber sheets, matting, | Wide variety of materials and formats available Ability to custom manufacture | Detailed technical specifications (dimensions, tolerances) not provided on main | akrubber.co.uk |
Frequently Asked Questions (FAQs)
How can I identify reliable industrial foam suppliers or manufacturers?
Look for suppliers with a proven track record, strong customer reviews, industry certifications, and clear quality control processes. Check their years in business and ask for references or samples to evaluate their reliability and product quality.
What factors should I consider when choosing an industrial foam manufacturer?
Consider their range of products, production capacity, customization options, lead times, pricing, and customer service. It’s also important to ensure they can meet your specific technical requirements and comply with industry standards.
How do I verify the quality of foam from a potential supplier?
Request product samples for testing, ask for technical data sheets, and review certifications like ISO for quality management. You can also arrange a visit to their factory or request photos and videos of their production process.
Can industrial foam suppliers accommodate custom specifications?
Many reputable suppliers offer customization for material type, dimensions, density, and other properties. Share your requirements early and confirm the manufacturer’s ability to meet unique specifications before placing an order.
What are typical payment and delivery terms when working with foam manufacturers?
Common payment terms include a deposit upfront with the balance before shipment. Delivery times depend on order size and customization needs, so clarify timelines before finalizing. Reliable suppliers will provide clear agreements on pricing, shipping, and deadlines.
