Struggling to find a reliable foam products supplier? You’re not alone—choosing the right manufacturer can feel overwhelming, with so many factories vying for your business. But finding the perfect partner matters, whether you’re looking for quality, cost savings, or peace of mind. When you choose a top-rated supplier, you secure access to premium materials, innovative solutions, and dependable service for every order. Curious who stands out? Read on for our hands-on comparison of the top foam product manufacturers!

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Foam Products Corporation | Foam Product Supply, Distribution, Fabrication

Product Details:
The company offers cross-linked polyethylene foam (XLPE foam), closed-cell foam materials, foam rolls, foam sheets, foam tubes, and customized foam solutions for industrial, automotive, construction, packaging, and sports industries.

Technical Parameters:
– Material: Cross-linked polyethylene (PE) foam
– Structure: Closed-cell
– Available forms: Rolls, sheets, tubes, blocks
– Customizable thickness, density, and size

Application Scenarios:
– Automotive interior and thermal insulation
– Construction thermal insulation and soundproofing
– Sports and leisure protective padding
– Packaging for electronic and fragile products

Pros:
– Excellent thermal insulation performance
– Lightweight yet durable
– Waterproof and moisture-resistant
– Customizable for specific requirements

Cons:
– May be less environmentally friendly due to polyethylene base
– Limited resistance to high temperature compared to some specialty foams

Foam Factory, Inc.

Product Details:
Foam Factory, Inc. (foambymail.com) offers a wide range of foam products for residential and commercial uses, including mattresses, foam toppers, cushions, acoustical foam, packaging foam, pet beds, shredded foam, and various foam accessories. Products include custom-cut options for seats and cushions, memory foam and latex mattresses, acoustic wedges, pyramids, eggcrate and other specialty panels, and foam specifically designed for packaging and crafts.

Technical Parameters:
– Foam types: memory foam, latex foam, conventional foam, anti-static foam,
– Custom cut sizes available for seats, cushions, and packaging foam
– Various specialty shapes: wedge, pyramid, eggcrate, spade, grid, wave (acoustic
– Accessories include polyester fiberfill, shredded foam, spray adhesive, and

Application Scenarios:
– Home bedding: mattresses, toppers, pillows, and pet beds
– Commercial/industrial sound treatment: recording studios, offices, theaters,
– Protective packaging for electronics and fragile items
– Custom seating/cushion solutions for furniture, RVs, boats, outdoor environments

Pros:
– Extensive product range covering both residential and commercial needs
– Custom cut options for precise fit and applications
– 110% price match guarantee increases customer confidence
– Foam types and colors suitable for various specialized uses (acoustics,

Cons:
– Highly variable product selection may require careful specification for correct
– No direct mention of product certifications, eco-friendliness, or warranties

Home | Bergad Specialty Foams | Quality Engineered Foam Products

Product Details:
Bergad Specialty Foams offers engineered foam products, including antimicrobial foam, biodegradable foam, viscoelastic foam, containment berm foams, military foams, phase change materials (PCM), polyurethane gel, and sponge foam. They serve industries such as military, medical, transportation, oil & gas, and consumer electronics.

Technical Parameters:
– ISO 9001:2015 certified manufacturing processes
– Custom formulation available for tailored applications
– Phase Change Materials and specialty polyurethane gels offered
– Antimicrobial and biodegradable property options

Application Scenarios:
– Military-grade foam solutions for defense applications
– Medical foam for healthcare and patient care products
– Transportation industry for cushioning, packaging, and insulation
– Oil & gas containment and environmental protection products

Pros:
– Wide range of specialty and custom foam materials
– Industry certifications ensure quality and consistency
– Expertise in prototyping, testing, and research & development
– Competitive focus on antimicrobial and biodegradable products

Cons:
– No specific material properties, data sheets, or performance metrics listed on
– Detailed product specifications and use-case results are not provided
– Potentially limited public information about environmental impact beyond

Hibco Foam Products

Product Details:
Hibco supplies a diverse range of foam plastics and related materials for commercial, industrial, military, manufacturing, and residential applications. Products cover anti-static, conductive, convoluted, cross-linked, corrugated, dunnage, polyvinyl, polyethylene, polypropylene, polyurethane, and specialty foams, available in various forms (rolls, planks, sheets, custom shapes, and densities).

Technical Parameters:
– Available in closed-cell, open-cell, and cross-linked foam structures
– Density options range from 0.9 up to 20 lbs./cu. ft., thicknesses from 1/32” up
– Offers temperature resistance from -65°F to 250°F depending on material
– Specialized properties include anti-static, conductive, flame-retardant, high

Application Scenarios:
– Electronics packaging, military and GSA packaging, gasketing, seals, and
– Cushion packaging, protective dunnage, blocking/bracing for shipping
– Acoustic panels, noise dampening, sports/athletic padding, case inserts, marine
– Industrial gasketing, construction, medical, automotive, appliance, and

Pros:
– Wide variety of foam types and densities tailored to specific technical or
– Many materials offer combined benefits: energy absorption, vibration dampening,
– Customizable shapes, die-cutting, heat bonding, and other fabrication options
– Ability to meet military, vehicle, and aviation flame and safety standards for

Cons:
– Some specialized foams (e.g., anti-static, conductive) may have limited
– Material selection may require technical consultation due to the wide range of
– Certain superior properties (e.g., high fire resistance, electromagnetic

All Foam Products – American-Made Open Cell and Closed Cell Foams

Product Details:
All-Foam Products Company manufactures and supplies American-made open cell and closed cell foams, including polyethylene, polyurethane, EVA, Plastazote, neoprene, anti-static foam, tool box foam, packaging foam, book supports, large foam rolls, and filter (reticulated) foam. They offer custom solutions and various fabrication services.

Technical Parameters:
– Polyethylene foam offered with and without pressure-sensitive adhesive backing
– Polyurethane foam available in various densities and firmness levels; colored
– Neoprene foam is black, more resistant to heat, oil, water, and solvents
– Large foam rolls available in 1.7 lb. to 6 lb. densities; Filter foam available

Application Scenarios:
– Toolbox organization and 5S workplace methodology
– Packaging solutions for protection of sensitive goods
– Book preservation and support
– Filtering applications using reticulated/filter foam

Pros:
– Wide variety of materials and customization options
– Offers both open cell and closed cell foam products
– Specialty foams available for anti-static and high-resistance needs
– Advanced fabrication services like CNC cutting, slitting, splitting, heat

Cons:
– No specific mention of eco-friendly or recyclable material options
– Limited detailed technical specs or certifications listed for each product

Home – Rogers Foam

Product Details:
Rogers Foam fabricates flexible foam parts and materials for custom applications, specializing in molded urethane and combining foams, fabrics, and adhesives. They supply components and contract manufacture parts for OEMs, with capabilities in performance and quality testing, design, and logistics.

Technical Parameters:
– Fabrication of flexible foams, fabrics, and adhesives
– Custom design and machinery building
– Performance and quality testing capabilities
– Manufacturing footprint across North America

Application Scenarios:
– Automotive parts such as filters, sound insulators, heat shields, and battery
– Consumer products including bedding and pillows
– Medical and military device components
– Products packaged for retail sale

Pros:
– Over seventy years of experience in foam fabrication
– Extensive supplier network for quality, competitively-priced materials
– Ability to contract manufacture and deliver final packaged goods
– Logistics solutions due to locations across North America

Cons:
– Limited publicly shared information on specific technical specs of materials
– Product and service descriptions are somewhat general on the website

Quality Fabricated Foam Products – Reilly Foam Corporation

Product Details:
Reilly Foam Corporation manufactures a wide range of fabricated foam products, including cellulose foam, aerofonic foam, minicell (micro) polyethylene, rubber (neoprene), non-woven fibers, crosslinked polyethylene, felted (compressed) foam, pre-polymer specialty foam, specialty reticulated foam, polyurethane materials, polyethylene planks, and EZ Dri materials. They supply components tailored for multiple industries such as medical, cleaning, construction, specialty packaging, filtration, acoustics, aerospace, cosmetics, and more. They also offer luxury foam mattresses for orthopaedic support.

Technical Parameters:
– 450,000 square feet of manufacturing space across four US locations
– State-of-the-art equipment and modern foam fabrication technology
– Capability for custom design and processing of various foam materials
– 100% of foam scrap materials recycled or sent for second-use

Application Scenarios:
– Medical products (e.g., dental, wound care dressings, positioning pads,
– Cleaning solutions (e.g., cleaning sponges, sponge mops, aviation cleaning)
– Filtration (air, water, gas, metered fluid control)
– Construction (innovative, affordable, and custom foam solutions)

Pros:
– Wide product range serving diverse industries and custom applications
– Expertise in advanced foam processing, fabrication, and creative solutions
– Strong commitment to eco-friendly practices and 100% recycling of manufacturing
– Ability to create custom, innovative, and affordable solutions using

Cons:
– Specific technical specifications and performance data for products are not
– Possible lack of readily available product samples or detailed case studies

Clark Foam Products – Foam in Every Form

Product Details:
Clark Foam Products fabricates a wide range of foam materials including crosslink foam, polyethylene foam, polyurethane foam, filter foam, blended rubber and vinyls, natural and synthetic rubbers, and synthetic fiber. They specialize in custom foam products tailored to various industries with advanced cutting and imaging technology.

Technical Parameters:
– Closed-cell crosslink foam is water-resistant and has a compact feel.
– Polyethylene foam offers comfort and support, especially for cushioning and
– Polyurethane foam noted for versatility in applications.
– Patented .dxf imaging technology rapidly converts JPEGs to .dxf files for

Application Scenarios:
– Automotive parts and components.
– Medical device manufacturing.
– Protective packaging for electronics and other fragile items.
– Aerospace applications including die-cut, laminated, and water-jet cut foam

Pros:
– State-of-the-art fabrication and custom cutting equipment enabling intricate
– Wide selection of foam types and engineered solutions for diverse industries.
– Patented rapid imaging and design services for precise, efficient production.
– ISO 9001:2015 certified for quality management.

Cons:
– Website indicates technical errors/data issues (plugin warnings, JavaScript
– Limited technical specifications or in-depth material data provided online.

Custom Cut Foam, Foam Mattresses, Foam Cushions | FoamOnline

Product Details:
FoamOnline offers custom-cut foam products including polyurethane foam, memory foam, latex foam, and upholstery foam for mattresses, cushions, and bedding. The company provides foam for replacement cushions, mattresses, RVs, boats, patio furniture, and packaging, with options for custom sizes and shapes.

Technical Parameters:
– Density and firmness options ranging from soft to extra firm
– Foam thickness available in increments up to 6 inches or more
– Types of foam available: polyurethane, high-resilience (HR), memory, latex,
– CertiPUR-US certified foam choices

Application Scenarios:
– Replacement cushions for furniture, including sofas and chairs
– Custom mattresses for residential, RV, boat, and truck applications
– Outdoor furniture and patio seating
– Protective custom foam packaging for shipping and storage

Pros:
– Wide range of foam types, densities, and firmness levels to choose from
– Custom cutting allows for precise sizing and unique shapes
– Quick turnaround and shipping options
– CertiPUR-US certified foams ensure low emissions and safety

Cons:
– Some custom orders may be non-returnable
– Higher-quality specialty foams can be more expensive
– May require user-provided measurements and templates for custom shapes

Polyurethane Foam Sheets, Wholesale Foam, Cushion Supply

Product Details:
The company supplies a wide range of foam products, including closed cell foam, open cell foam, foam rubber, polyethylene foam, polyurethane foam, and other specialty foams available in both sheets and custom cut sizes. They offer both wholesale and retail quantities.

Technical Parameters:
– Offers closed cell and open cell foam options
– Products include polyethylene, polyurethane, and foam rubber
– Available in a variety of densities and thicknesses
– Custom cutting and fabrication services offered

Application Scenarios:
– Cushioning and packaging for shipping
– Soundproofing and insulation for construction projects
– Craft and hobby projects
– Furniture, bedding, and automotive applications

Pros:
– Wide variety of foam types and customization options
– Can accommodate both large orders and small quantities
– Custom cutting and fabrication to fit specific needs

Cons:
– Specific technical specifications (such as fire ratings or chemical resistance)
– Some specialty foam types or custom requirements may require direct inquiry for

Comparison Table

Company	Product Details	Pros	Cons	Website
Foam Products Corporation	Foam Product Supply, Distribution, Fabrication	The company offers cross-linked polyethylene foam (XLPE foam), closed-cell foam	Excellent thermal insulation performance Lightweight yet durable Waterproof and	May be less environmentally friendly due to polyethylene base Limited
Foam Factory, Inc.	Foam Factory, Inc. (foambymail.com) offers a wide range of foam products for	Extensive product range covering both residential and commercial needs Custom	Highly variable product selection may require careful specification for correct	www.foambymail.com
Home	Bergad Specialty Foams	Quality Engineered Foam Products	Bergad Specialty Foams offers engineered foam products, including antimicrobial	Wide range of specialty and custom foam materials Industry certifications
Hibco Foam Products	Hibco supplies a diverse range of foam plastics and related materials for	Wide variety of foam types and densities tailored to specific technical or	Some specialized foams (e.g., anti-static, conductive) may have limited	www.hibco.com
All Foam Products – American-Made Open Cell and Closed Cell Foams	All-Foam Products Company manufactures and supplies American-made open cell and	Wide variety of materials and customization options Offers both open cell and	No specific mention of eco-friendly or recyclable material options Limited	www.allfoam.com
Home – Rogers Foam	Rogers Foam fabricates flexible foam parts and materials for custom	Over seventy years of experience in foam fabrication Extensive supplier network	Limited publicly shared information on specific technical specs of	www.rogersfoam.com
Quality Fabricated Foam Products – Reilly Foam Corporation	Reilly Foam Corporation manufactures a wide range of fabricated foam products,	Wide product range serving diverse industries and custom applications Expertise	Specific technical specifications and performance data for products are not	reillyfoam.com
Clark Foam Products – Foam in Every Form	Clark Foam Products fabricates a wide range of foam materials including	State-of-the-art fabrication and custom cutting equipment enabling intricate	Website indicates technical errors/data issues (plugin warnings, JavaScript	clarkfoam.net
Custom Cut Foam, Foam Mattresses, Foam Cushions	FoamOnline	FoamOnline offers custom-cut foam products including polyurethane foam, memory	Wide range of foam types, densities, and firmness levels to choose from Custom	Some custom orders may be non-returnable Higher-quality specialty foams can be
Polyurethane Foam Sheets, Wholesale Foam, Cushion Supply	The company supplies a wide range of foam products, including closed cell foam,	Wide variety of foam types and customization options Can accommodate both large	Specific technical specifications (such as fire ratings or chemical resistance)	www.foamdistributing.com

Frequently Asked Questions (FAQs)

How can I find reliable foam product supplier factories or manufacturers?
Start by searching online directories, trade shows, and business-to-business platforms. Check company websites, request references, and read reviews. It’s also helpful to network within your industry for recommendations.

What should I consider when selecting a foam product manufacturer?
Look at their production capabilities, product quality, certifications, lead time, customer service, and pricing. It’s also important to assess their experience with your specific type of foam product.

How can I verify the quality of a foam supplier’s products?
Request product samples, certifications (such as ISO), and detailed product specifications. You can also ask to visit their facility or use a third-party inspection service to ensure quality standards are met.

What’s the typical minimum order quantity (MOQ) for foam product suppliers?
MOQs vary depending on the manufacturer and the type of foam product. Many suppliers offer flexible MOQs, but some may require a larger initial order, especially for custom products. Always confirm this in advance.

What information should I provide to get an accurate quote from a foam manufacturer?
Provide details such as foam type, dimensions, quantity, intended use, special requirements, and delivery location. Including technical drawings or product samples helps manufacturers give an accurate and timely quote.