Struggling to find a foam material supplier you can truly rely on? With so many factories and manufacturers out there, it’s easy to feel overwhelmed—and one wrong choice can impact your product’s quality and timeline. The right supplier not only guarantees consistent, top-notch foam but also helps your business grow with dependable service and pricing. By partnering with the best, you set your products—and reputation—ahead of the pack. Ready to make a smart, confident choice?

Let’s compare the top foam material supplier factories to help you find your perfect match. Read on!

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Foam Factory, Inc.

Product Details:
Foam Factory, Inc. offers a wide variety of foam products for residential and commercial needs, including mattresses, cushions, pillows, foam sacks, acoustical panels, packaging foam, pet beds, child safety items, insulation, foam sheets, padding, adhesives, fiberfill, and sponges. Products can be custom cut and are available in various materials such as memory foam, latex, polyurethane, charcoal foam, and anti-static foam.

Technical Parameters:
– Custom cut options available for mattresses and cushions
– Product lines cover materials like memory foam, latex, polyurethane,
– Offerings include specialized foams for acoustics, packaging, and outdoor use
– Wide selection of colors, shapes, thicknesses, and densities depending on

Application Scenarios:
– Residential bedding and furniture (mattresses, toppers, pillows, cushions)
– Commercial acoustical sound treatment for studios and offices
– Protective packaging for electronics and delicate items
– Pet bedding and DIY insulation projects

Pros:
– Extensive range of standard and custom foam products for diverse uses
– 110% price match guarantee indicates competitive pricing
– Wide selection of materials addresses varied technical and comfort needs
– Options for both consumer and business/commercial markets

Cons:
– Technical product specifications (e.g., density, firmness ratings) not clearly
– Some products may require customization or further research for exact fit or

Foam Products Corporation | Foam Product Supply, Distribution, Fabrication

Product Details:
Foam Products Corporation manufactures and distributes both standard and custom foam products with a focus on insulation and packaging solutions. Their product range includes DuPont Styrofoam™, polystyrene, polyethylene, polyurethane, PVC, EPS, Whisper, specialty foam, pit foam, flotation foam, flexible and rigid urethane, and more. They offer various fabrication and cutting services for specialized applications.

Technical Parameters:
– Wide material selection including DuPont Styrofoam™, polystyrene, polyethylene,
– Custom fabrication capabilities: die cutting, CNC profiling, hot wire cutting,
– JIT (Just-In-Time) foam delivery available
– Quality assurance and product testing provided

Application Scenarios:
– Construction and building insulation (including tapered roofing and geofoam
– Packaging and cushion protection for commercial and industrial products
– Refrigeration panels, filtration foam, and gasket foam
– Gymnastics pads, buoyancy billets, and specialty shaped or rolled foam goods

Pros:
– Over 60 years’ industry experience with trusted distribution partners
– Offers low-cost alternatives to traditional packaging and insulation materials
– Custom and standard foam solutions with comprehensive design and fabrication
– Emphasis on customer service, expert design guidance, and flexibility for

Cons:
– Technical specifications such as thermal resistance, density, or fire ratings
– Potential limitations due to lack of detailed product performance data for

Polyurethane Foam Sheets, Wholesale Foam, Cushion Supply

Product Details:
Foam Factory (FoamDistributing.com) offers a wide range of foam products, including polyurethane foam sheets, mattresses (including memory foam), packaging foam, acoustical foams (wedge, eggcrate, bass, broadband), specialty foams such as rebond and Dryfast outdoor cushion foam, as well as various foam-related accessories. Products are available at wholesale prices, suitable for both businesses and individual consumers, and available in multiple sizes, thicknesses, and colors.

Technical Parameters:
– Polyurethane, memory foam, rebond, and Dryfast foam types available
– Foam sheets and memory foam sold in standard mattress sizes and multiple
– Acoustic foam available in wedge, eggcrate, bass, and broadband tile styles
– Wholesale pricing available with no need for minimum order or business

Application Scenarios:
– Upholstery and cushion supply for furniture, automotive, or marine uses
– Mattress construction, mattress toppers, and custom bedding
– Acoustical treatment for studios, listening rooms, and recording spaces
– Protective packaging for delicate or fragile items in shipping

Pros:
– Wholesale pricing with no minimum order or business account requirement
– Wide range of foam product types, materials, and customization options
– No hidden or tiered pricing—final cost is transparent before checkout
– Free shipping available on orders over $150

Cons:
– No detailed technical data (e.g., foam density, firmness ratings) provided on
– Limited information about eco-friendliness or certifications
– Free shipping threshold ($150) may not suit small quantity buyers

Home – Rogers Foam

Product Details:
Rogers Foam specializes in the fabrication and supply of flexible foam products and related materials for custom applications. They offer services ranging from the sourcing and combining of foams, fabrics, and adhesives, to contract manufacturing and final retail packaging. The company emphasizes molded urethane products and serves as a parts supplier to OEMs, with a significant logistics network across North America.

Technical Parameters:
– Custom fabrication of foams, fabrics, adhesives, and other flexible materials
– Capability to design and build machinery for manufacturing needs
– Quality and performance testing available for material solutions
– Molded urethane production

Application Scenarios:
– Filters for various uses
– Sound insulators in commercial or industrial settings
– Bedding and pillows for consumer markets
– Heat shields and battery pads for automotive and industrial applications
– Products for automotive, consumer, medical, and military markets

Pros:
– Over seventy years of experience in foam fabrication
– Extensive network of reliable materials suppliers for competitive pricing
– Ability to handle custom product development and contract manufacturing
– Multiple manufacturing and logistics locations across North America

Cons:
– No specific technical specifications or material properties provided on the page
– Limited detail about the range and diversity of product types beyond molded

Homepage – Merryweather Foam

Product Details:
Custom foam parts manufacturing, including design, prototyping, assembly, and full contract manufacturing. Wide selection of over 1,321 foam types and sizes. Materials include PORON microcellular polyurethane, reticulated polyurethane, BISCO silicone, sponge rubber, and cross-linked polyethylene (XLPE). Manufacturing methods include adhesive lamination, CNC cutting, precision skiving, slitting, die cutting, and hot wire form cutting.

Technical Parameters:
– ISO 9001:2015 & ISO 13485:2015 certified for fabrication, lamination, and
– PORON foam rebounds to 99.8% of its original thickness
– Custom-specific part identification numbers for traceability
– Foam available in multiple densities, thicknesses, and surface finishes

Application Scenarios:
– Gasketing, gap-filling, controlling buzz, squeak, and rattle in devices
– Cushioning, packaging, sound dampening, and soundproofing (e.g., in audio
– Medical and healthcare products (e.g., wrist straps, face shields, product
– Insulation, filtration, foam wedges, dunnage, mousepads

Pros:
– Extensive material selection (1,321+ foam types/sizes) and custom fabrication
– Fast response times and real-person customer service throughout the process
– Certified quality management, traceable manufacturing, and consistent, on-spec
– Works with trusted material suppliers and serves diverse industries (medical,

Cons:
– Choosing the right foam type may require significant consultation due to the
– Final cost may be a concern before full design and prototyping is complete

Home | Bergad Specialty Foams | Quality Engineered Foam Products

Product Details:
Bergad Specialty Foams offers engineered polyurethane foam products including antimicrobial, biodegradable, viscoelastic, containment berm, military-spec, phase change materials, polyurethane gel, and sponge foams. Their offerings are tailored to diverse industry applications requiring customized foam formulations.

Technical Parameters:
– Antimicrobial properties available in select foams
– Biodegradable foam formulations
– Viscoelastic and phase change material (PCM) options
– ISO 9001:2015 Certified quality assurance

Application Scenarios:
– Military and defense equipment padding
– Medical devices and healthcare applications
– Transportation interior components and seating
– Oil & Gas containment and safety products
– Consumer electronics cushioning and packaging

Pros:
– Custom foam formulation and prototyping capabilities
– Offerings include environmentally friendly and antimicrobial foams
– Support for complex industry needs such as military or medical compliance
– ISO-certified quality assurance

Cons:
– Specific technical data and performance specifications for individual products
– Potentially complex product selection process due to broad customization

All Foam Products – American-Made Open Cell and Closed Cell Foams

Product Details:
All-Foam Products Company offers American-made open cell and closed cell foams including materials such as polyethylene (PE), polyurethane (PU), anti-static foam, colored polyurethane, neoprene, EVA, Plastazote, and reticulated/filter foam. They also provide specialized products such as tool box foam, packaging foam, book supports, and large foam rolls. Services include custom cutting, bonding, laminating, slitting/peeling, water jet cutting, hot wire cutting, and adhesive application.

Technical Parameters:
– Foam rolls available in densities from 1.7 lb. to 6 lb.
– Reticulated/filter foams available in 30, 45, or 60 PPI (pores per inch)
– Polyurethane foams offered in a wide range of densities and firmness
– Polyethylene with pressure-sensitive adhesive (peel and stick backing) available

Application Scenarios:
– Tool box organization and workplace control (5S methodology)
– Protection and packaging of sensitive electronics (anti-static foam)
– Indoor and outdoor environmental uses (Plastazote)
– Book preservation and support

Pros:
– Wide range of material offerings including both open and closed cell foams
– Custom fabrication capabilities with advanced cutting and bonding technologies
– American-made, which may appeal to customers seeking domestic sourcing
– Materials suited for specialized applications (e.g., anti-static protection,

Cons:
– Specific limitations of each foam material (e.g., only black for neoprene,
– Potential lack of detailed technical specs for certain foam types on the site

Custom Cut Foam, Foam Mattresses, Foam Cushions | FoamOnline

Product Details:
FoamOnline offers a range of custom cut foam products, foam mattresses, foam cushions, pillows, supplies, and custom covers. They feature various shapes (e.g., square, T-cushion, wedge, bolster), foam types (e.g., high resilience, memory foam, latex, acoustic, outdoor), as well as pre-cut and replacement cushions, mattress toppers, and specialized foams for acoustic and packaging needs. Accessories like pillow covers, filling, adhesives, and fabrics are also available.

Technical Parameters:
– Foam types include Qualux Foam, High Resilience Foam, Lux Foam, High Density
– Shapes offered: Square, Rectangle, T-Cushion, L-Cushion, Trapezoid, Cylinder,
– Mattresses and toppers in foam, latex, memory foam, and egg crate style;
– Foam rolls available in polyurethane and closed cell options; accessories

Application Scenarios:
– Furniture and bedding cushions, mattress replacements, toppers, and foam
– Acoustic treatments for studios, theaters, or recording spaces using
– Custom outdoor, RV, van, patio, and restaurant seating cushions.
– Packaging foam for protective shipping and storage.

Pros:
– Extensive customization options for foam type, shape, and use case.
– Wide selection of specialty and standard foam grades for varied performance
– Free shipping on orders over $150 in the contiguous US.
– Comprehensive range of accessory products for upholstery and cushioning

Cons:
– Technical specifications such as ILD (firmness) and density ratings for
– Product selection and ordering may require guidance due to the large variety

Hibco Foam Products

Product Details:
Hibco offers a wide range of foam plastics products and raw materials for commercial, industrial, military, manufacturing, and residential applications. Product types include anti-static polyethylene, conductive foam, convoluted foam, cross-linked polyethylene, corrugated plastic, dunnage, EnsoLite, EthaFoam, expanded polystyrene (EPS), foam rubber blends, linear polyethylene, MicroCell, PE/PP/expanded PE foams, polyethylene rolls, polyether urethane, polyurethane, reticulated filter foam, rigid polyurethane high-density foam, and Softlon open cell foam.

Technical Parameters:
– Densities range: 0.9 to 20 lbs./cu. ft. depending on foam type
– Available in sheets, rolls, planks, rods, and specialized forms (e.g.,
– Temperature resistance spans from -65°F to 250°F for select products
– Compliance with standards: C.I.D. A-A-59135/59136, MIL-PRF-26514, Cal-117,

Application Scenarios:
– Electronics and sensitive component packaging (anti-static, conductive,
– Industrial gasketing, seals, floats, sports padding, automotive parts, filter
– Construction (insulation, closure strips, architectural models)
– Acoustic panels, noise dampening, protective case inserts

Pros:
– Wide range of foam types and densities tailored to specific application needs
– Many options provide superior energy absorption, vibration dampening, and
– Customization available (die cut, routed, heat bonded, laminated, adhesive
– Compliant with major industry and safety standards for multiple sectors

Cons:
– Some foams (e.g., standard EPS, select PE foams) only available in limited
– Closed-cell foams may be less breathable or flexible compared to open-cell for
– Specialized features (fire-retardancy, anti-static) may only be available in

Foam Material Supplier, Fabricated, Molded | Custom Foam

Product Details:
Custom Foam Fabricators, Inc. provides a wide range of manufacturing materials including various types of polyurethane foam, polyethylene foam, polystyrene foam, and specialty foams. They offer custom fabrication services for these foam products, designed to meet specific customer requirements for cushioning, packaging, insulation, and protection applications.

Technical Parameters:
– Foam densities ranging from 1 to 9 pounds per cubic foot (PCF)
– Wide selection of thicknesses and firmness levels (Indentation Load Deflection,
– Production capabilities for die-cutting, contour cutting, convoluting,
– Availability of static-dissipative, anti-static, cross-linked, and closed-cell

Application Scenarios:
– Protective packaging for electronics, medical equipment, and industrial products
– Cushioning materials for the automotive and furniture industries
– Thermal insulation and sound absorption panels
– Case inserts for tools and customized equipment

Pros:
– Wide range of foam types and customization to meet specific needs
– Ability to fabricate to exact dimensions with various cutting and bonding
– Offers specialty foams with properties like anti-static or cross-linked cells

Cons:
– Foam material properties may vary depending on batch and supplier
– Custom fabrication could result in longer lead times compared to off-the-shelf

Comparison Table

Company	Product Details	Pros	Cons	Website
Foam Factory, Inc.	Foam Factory, Inc. offers a wide variety of foam products for residential and	Extensive range of standard and custom foam products for diverse uses 110%	Technical product specifications (e.g., density, firmness ratings) not clearly	www.foambymail.com
Foam Products Corporation	Foam Product Supply, Distribution, Fabrication	Foam Products Corporation manufactures and distributes both standard and custom	Over 60 years’ industry experience with trusted distribution partners Offers	Technical specifications such as thermal resistance, density, or fire ratings
Polyurethane Foam Sheets, Wholesale Foam, Cushion Supply	Foam Factory (FoamDistributing.com) offers a wide range of foam products,	Wholesale pricing with no minimum order or business account requirement Wide	No detailed technical data (e.g., foam density, firmness ratings) provided on	www.foamdistributing.com
Home – Rogers Foam	Rogers Foam specializes in the fabrication and supply of flexible foam products	Over seventy years of experience in foam fabrication Extensive network of	No specific technical specifications or material properties provided on the	www.rogersfoam.com
Homepage – Merryweather Foam	Custom foam parts manufacturing, including design, prototyping, assembly, and	Extensive material selection (1,321+ foam types/sizes) and custom fabrication	Choosing the right foam type may require significant consultation due to the	www.merryweather.com
Home	Bergad Specialty Foams	Quality Engineered Foam Products	Bergad Specialty Foams offers engineered polyurethane foam products including	Custom foam formulation and prototyping capabilities Offerings include
All Foam Products – American-Made Open Cell and Closed Cell Foams	All-Foam Products Company offers American-made open cell and closed cell foams	Wide range of material offerings including both open and closed cell	Specific limitations of each foam material (e.g., only black for neoprene,	www.allfoam.com
Custom Cut Foam, Foam Mattresses, Foam Cushions	FoamOnline	FoamOnline offers a range of custom cut foam products, foam mattresses, foam	Extensive customization options for foam type, shape, and use case. Wide	Technical specifications such as ILD (firmness) and density ratings for
Hibco Foam Products	Hibco offers a wide range of foam plastics products and raw materials for	Wide range of foam types and densities tailored to specific application	Some foams (e.g., standard EPS, select PE foams) only available in limited	www.hibco.com
Foam Material Supplier, Fabricated, Molded	Custom Foam	Custom Foam Fabricators, Inc. provides a wide range of manufacturing materials	Wide range of foam types and customization to meet specific needs Ability to	Foam material properties may vary depending on batch and supplier Custom

Frequently Asked Questions (FAQs)

How do I assess the quality of foam from a supplier?
Request product samples and technical datasheets. Check for certifications, inspect consistency, and evaluate physical properties like density and resilience. Feedback from existing clients can also give you insights into the supplier’s quality standards.

What should I consider when comparing foam material suppliers?
Look at product range, customizability, pricing, lead times, minimum order quantities, delivery options, and after-sales support. Reliability and communication are also important for a smooth partnership.

Can I request custom foam solutions from manufacturers?
Absolutely! Many foam suppliers offer customization regarding size, density, color, and special treatments. Discuss your specific requirements with their sales or engineering team to see what’s possible.

How do I verify a foam manufacturer’s credibility?
Check their business licenses, certifications, and export records. Look for customer reviews or case studies. Visiting the factory (in-person or virtually) and asking for references adds another layer of assurance.

What is the best way to communicate my requirements to a supplier?
Clearly explain your application, required specifications (like density, thickness, fire resistance), quantities, and delivery timelines. Providing drawings or samples can help ensure both parties fully understand your needs.